IAP600T120 Integrated Advanced PowerStack

300A / 1200V 3-phase Bridge IGBT Inverter

 

 DOWNLOAD IAP600T120 DATASHEET
FEATURES INCLUDE
Multi-Function Power Assembly
Compact Size –8.50"H X 30.0" W X 17.64" D
DC Bus Voltages to 850VDC
Snubber-less operation to 650VDC
Switching frequencies to over 20kHz
Protective circuitry with fail-safe opto-isolated fault annunciation, including:
  • OverCurrent
• OverVoltage
• OverTemperature
• Short circuit
• P.S. UnderVoltage
Opto-isolated or fiber-optic gate drive and fault signal output for electrical isolation and noise immunity
Integrated cooling with temperature sensors and feedback
Many options-SCR/Diode Front End, etc.
Configurable Power

The IAP-600T120 PowerStack is a flexible, highly integrated IGBT based power assembly with a wide range of applications.  These include inverters for motor controls, switch mode power supplies (SMPS), energy storage, renewable energy, UPS, welders, etc.  The IAP600T120 PowerStack can be operated at frequencies to over 20kHz.  The IAP600T120 PowerStack is configured as a three-phase bridge inverter mounted on an air-cooled or liquid-cooled heat sink.  Configurations include options for (full, half or no control) converter input circuitry, inverter output circuitry, cooling and a wide variety of drivers and safety features for the converter front end and IGBT inverter output stage.

To operate at high switching frequencies, the IAP600T120 PowerStack utilizes a low inductance laminated bus structure, optically isolated or fiber optically coupled gate drive interfaces, isolated gate power supplies and a DC-link capacitor bank.

The IAP600T120 PowerStack provides built in protection features including: OverVoltage, UnderVoltage lockout, OverCurrent, OverTemperature, short circuit and optional airflow or liquid flow indicators.

Flexibility is a key feature of the IAP600T120 PowerStack.  Options include: a choice of converter front ends, rectifier, half or full SCR control, with or without SCR gate firing boards and soft-start circuitry.  A choice of cooling methods, forced air or liquid is also available.  Customer provided PWM is optically coupled or a fiber optic link can be provided to the IGBT interface.  Current feedback is provided by Hall effect current transducers. 

The IAP600T120 PowerStack is rated to maximum input voltages up to 800 VDC, switching frequencies to over 20kHz, includes many safety features to protect the IGBTs and output circuitry and can be configured to meet your application.

 
 
IAP600T120H PowerStack
Absolute Maximum Ratings – TJ=25°C unless otherwise specified
General Symbol Value Units
IGBT Junction Temperature TJ -40 to +150 °C
Storage Temperature TSTG -40 to +125 °C
Operating Temperature TOP -25 to +85 °C
Voltage applied to DC terminals VCC 800 Volts
Isolation voltage, AC 1 minute, 60Hz sinusoidal VISO 4000 Volts
IGBT Inverter      
Collector Current (TC=25°C) IC 600 Amperes
Peak Collector Current (TJ<150°C) ICM 1200 Amperes
Emitter Current IE 600 Amperes
Peak Emitter Current IEM 1200 Amperes
Maximum Collector Dissipation (TJ<150°C) PCD 3350 Watts
Gate Drive Board      
Unregulated +24V Power Supply   30 Volts
Regulated +15V Power Supply   18 Volts
PWM Signal Input Voltage   15 Volts
   Factory Settable from 3.3 to 15V      
Fault Output Supply Voltage   30 Volts
Fault Output Current   50 mA
 
IGBT Inverter Electrical Characteristics, TJ=25°C unless otherwise specified
Parameter Symbol Test Conditions Min Typ Max Units
Collector Cutoff Current ICES VCE =VCES , VGE =0V - - 5 mA
Collector-Emitter Saturation Voltage VCE (sat) IC =600A, TJ =25°C - 1.75 2.05 Volts
IC =600A, TJ =125°C - 2.05 - Volts
Emitter-Collector Voltage VEC IE =600A - - 2.3 Volts
Inductive Load Switching Times td(on) VCC =600V

IC =200A

VGE =15V

RG =1.8Ω
- - 240 ηs
tr - - 90 ηs
td(off) - - 700 ηs
tr - - 150 ηs
Diode Reverse Recovery Time Trr - - 500 ηs
Diode Reverse Recovery Charge Qrr - 60.0 - µC
DC Link Capacitance     - 14,850 - µF
 
Thermal and Mechanical Parameters
Parameter Symbol Test Conditions Min Typ Max Units
IGBT Thermal Resistance, Junction to Case RΘ(j-c) Per IGBT ½ module - - 0.045 °C/W
FWD Thermal Resistance, Junction to Case RΘ(j-c) Per FWD ½ module - - 0.075 °C/W
Heatsink Thermal Resistance RΘ(s-a) 1500 LFM airflow - .028 - °C/W
Mounting Torque, AC terminals     - 75 90 In-lb
Mounting Torque, DC terminals     - 130 150 In-lb
Mounting Torque, case mounting     - 130 150 In-lb
Weight     - 21 - lb
 
Gate Drive Board Electrical Characteristics
Parameter Min Typ Max Units
Unregulated +24V Power Supply 20 24 30 Volts
Regulated +15V Power Supply 14.4 15 18 Volts
PWM Input On Threshold 12 15 - Volts
PWM Inout Off Threshold - 0 2 Volts
Output Overcurrent Trip - 900 - Amperes
Overtemperature Trip 97 99 101 °C
Overvoltage Trip - 900 - Volts
DC Link Voltage Feedback See Figure Below Volts
Heatsink Temperature Feedback See Figure Below Volts
Output Current Feedback See Figure Below Volts
 
 
 
 
 

Performance Curves
Effective Output Current vs. Carrier Frequency (Typical)
 
Conditions Symbol Value Units
Ambient Temperature TA 40 °C
DC Bus Voltage VCC 600 Volts
Load Power Factor COS Φ 0.8  
IGBT Saturation Voltage VCE(sat) Typical @ TJ=125°C Volts
IGBT Switching Loss ESW Typical @ TJ=125°C mJ
Airflow - 1500 LFM
Switching Conditions Three-phase PWM, 60Hz sinusoidal output
 
Interface
Pin # Signal Name Description
1 Shield Connected to circuit ground
2 PWM A- 0-15V signal controlling the duty cycle of A- IGBT
3 Phase A Error1 Open collector output, external pull-up resistor required. 
LOW=No Error; Floating=Phase A overcurrent or short circuit
4 PWM A+ 0-15V signal controlling the duty cycle of A+ IGBT
5 PWM B- 0-15V signal controlling the duty cycle of B- IGBT
6 Phase B Error1 Open collector output, external pull-up resistor required. 
LOW=No Error; Floating=Phase B overcurrent or short circuit
7 PWM B+ 0-15V signal controlling the duty cycle of B+ IGBT
8 PWM C- 0-15V signal controlling the duty cycle of C- IGBT
9 Phase C Error1 Open collector output, external pull-up resistor required. 
LOW=No Error; Floating=Phase C overcurrent or short circuit
10 PWM C+  
11 OverTemp1 Open collector output, external pull-up resistor required. 
LOW=No Error; Floating=Heatsink overtemp
12 Not Connected  
13 DC Link Voltage Analog voltage representation of DC link voltage
14 24VDC Input Power2 20-30VDC input voltage range
15 24VDC Input Power2 20-30VDC input voltage range
16 15VDC Input Power2 14.4-18VDC input voltage range
17 15VDC Input Power2 14.4-18VDC input voltage range
18 GND Ground reference for 15 and 24VDC inputs
19 GND Ground reference for 15 and 24VDC inputs
20 Heatsink Temperature Analog voltage representation of heatsink temperature
21 GND3 Tied to pins 18 and 19
22 IOUT Phase A Analog voltage representation of phase A output current
23 GND3 Tied to pins 18 and 19
24 IOUT Phase B Analog voltage representation of phase B output current
25 GND3 Tied to pins 18 and 19
26 Iout Phase C Analog voltage representation of phase C output current
 
NOTES:
  1. Open collectors can be pulled up to 30VDC Max and sink 50mA continuous.
  2. DO NOT connect a 15VDC and 24VDC source to the unit at the same time.  Use one or the other.
  3. GND signals to be used for analog feedback signals, i.e. twisted pair with IOUT Phase A.
 
Gate Drive Interface Connector
Description Symbol Type Manufacturer
Gate Drive Interface Header J1 0.100” x 0.100” latching header, 26 pin 3M #3429-6002 or equivalent
Recommending Mating Socket - 0.100” x 0.100” IDC socket, 26 pin 3M #3399-7600 or equivalent
Recommended Strain Relief - Plastic strain relief 3M #3448-3026 or equivalent
 

 

Mechanical Information

 

High Power Inverters

High Power Inverters

5-500 kilowatt Inverters, AC Controllers and IGBT Inverters are available with Full Bridge, Half Bridge, 3-Phase Bridge, Chopper and Soft Start Circuits.  Options include Air or Liquid Cooled, Voltage Feedback, Current Feedback, Thermal Feedback, Snubbers,  Laminated Bus, DC Filter Capacitors, Fuses, and Blowers/Fans. Our Single Phase or 3-Phase Inverters are designed to fit a wide range of applications or custom designed to fit uniqe requirments.

High Power Converters

High Power Converters

Our High Power Converters are available in Single Phase, Three Phase, Poly Phase, AC Switch, Parallel Configuration and Static Switch configurations.  Options include Air or Liquid Cooled, Voltage Feedback, Current Feedback, Thermal Feedback, Snubbers, Laminated Bus, Filter Capacitors, Output Bus Bars, and Blowers/Fans.  These products are widely used for High-Power Motor Control, High-Power AC-DC Power Suppplies and High-Power DC-DC Power Supplies.

High Power Semiconductor Assemblies

High-Power Semiconductor Assemblies

Our High-Power Semiconductor Assemblies are available with Single, Doubler, Three Phase, Full Bridge, Series Stacks, Parallel, AC Switch, Static Switch, Common Anode/Common Cathode Topologies.  Options for include Air or Liquid Cooled, Bus Bars, Gate Firing Boards, Fuses, Snubbers, Blowers/Fans, Thermal Switches, Insulated Mounting and FiberOptic Interfaces. We offer a wide range of Power Semiconductors to satisfy a wide range of power management requirements.

 

IGBT and SCR Gate Driver Boards

IGBT and SCR Gate Driver Boards

Our IGBT and SCR Gate Driver Boards come in Full Bridge, Half Bridge, 3-Phase Bridge, Single, Doubler, Twelve Pulse, AC Switch and High Voltage Driver circuit boards.  Options for our IGBT and SCR Converters include Voltage Feedback, Current Feedback, Thermal Feedback, Device Fault Protection, Circuit Protection and FiberOptic Interface.  Our SCR and IGBT Controllers are made to fit a wide range of applications and can be quickly customized to meet unique applications.

Custom High Power Systems

Custom High Power Systems

We offer Custom High Power Systems design utilizing our years of experience with power component technologies.  We we can design build entire high power system with state of the art enclosures, digital / analog interface signals, control and monitoring circuitry.  Our advanced cooling techniques with baseplates, heatsinks, fans, blowers and liquid cooling devices ensure your custom power supply design will have the best in thermal management.